CNC Milling for Precision Mechanical Engineering Components and Complex Large Components
CNC milling is crucial for ensuring dimensional accuracy, functional reliability, and cost-effectiveness in sophisticated mechanical engineering components. EMAG Production manufactures precision milled parts, assemblies, and large components for customers worldwide who have high requirements for geometry, surface quality, repeatability, and documented quality assurance.
CNC milling at EMAG Production: Precision, robustness, and reliability
Our CNC milling is designed for components where precision is non-negotiable. Whether it’s a single part or batch production, contract manufacturing, base bodies, machine bases, slides, spindle housings, or complex milled assemblies: We manufacture according to drawings, CAD data models, and customer-specific requirements.
Our mechanical manufacturing division features a diverse range of machinery, including boring mills, gantry milling machines, 5-axis machining centers, turning and milling centers, grinding machines, and modern measurement technology. This combination enables efficient processes for small, medium, and large workpieces.
An overview of our milling technologies
| Portal milling | Large machine bases, base bodies, long components | High rigidity, large machining areas, precision surface finishing |
| Machining Center Milling | Complex milled parts and assemblies | Efficient CNC machining with high repeatability |
| Gauge boring and milling | Precision bores, mating surfaces, large workpieces | Precise positioning accuracy and reliable machining of heavy components |
| 5-Axis Milling | Multi-sided contours, swivel axes, complex geometries | Fewer setups, higher precision, cost-effective complete-machining |
Gantry milling for large and heavy components
With gantry milling, EMAG Production performs machining on components with large dimensions, high mass, and complex functional surfaces. The MultiTec Waldrich Coburg offers, among other features, table sizes of 3,000 x 4,000 mm (extendable to 9,000 mm), a load capacity of up to 20,000 kg, and x-axis travel ranges of up to 4,500 mm or 10,000 mm (extendable).
Typical applications include machine bases, base bodies, clamping surfaces, guide surfaces, and large-format components for special-purpose machine construction.
Milling centers for cost-effective series and single-part production
Our machining centers enable high-precision CNC milling with high process stability. Machines from HELLER (Model MCH 450-C) and Burkhardt+Weber (Models MCX 750 HV, MCX 900 HV, MCX 1000 HV, and MCX 1200 HV) brands are used to manufacture components with varying dimensions, workpiece weights, and machining requirements.
Milling on machining centers is particularly well-suited for precision machine components, slides, housings, base bodies, and components with multiple functional surfaces. Through in-house NC programming, work preparation, and fixture development, we achieve consistently high-quality results.
Jig boring machine – for high-precision drilling and milling tasks
This process is ideal for solid components where holes, flatness, and axial alignment must fit together precisely. This ensures assembly accuracy, component function, and subsequent operational reliability right from the manufacturing stage.
5-axis milling for complex geometries
5-axis milling reduces the need for re-clamping and enables precision machining of multi-sided contours. HERMLE’s 5-axis machining centers, with over 150 tool magazine slots, provide the optimal foundation for this.
For complex mechanical engineering components, this means shorter process chains, fewer positioning errors, and higher accuracy for free-form surfaces, angled holes, and demanding contours.
Your benefits of CNC milling with EMAG Production
CNC milling, gantry milling, machining center milling, jig boring, and 5-axis milling - all from a single source
Machining of small milled parts up to large, heavy, and complex components
High vertical integration with experienced specialists and state-of-the-art measurement technology
Contract machining for industrial mechanical engineering
Quality assurance with documented inspection processes
Request quotes for CNC-milled parts and large components
Do you need precision CNC-milled parts, machined base bodies, machine bases, or complex milled assemblies? EMAG Production supports external customers with high-performance CNC machining, technical advisory service, and reliable manufacturing - from the drawing to the inspected component.