Component Assembly for Fixtures and Clamping Systems
The assembly of clamping devices is a central component of modern manufacturing processes. Whether for machining on milling, EDM, or ECM machines – the quality of the clamping fixture plays a decisive role in precision, process reliability, and cycle times. EMAG Production offers comprehensive services in this area for external customers – drawing on many years of experience in the assembly of complex fixture assemblies and focusing on absolute technical reliability.
Customized assembly expertise for your manufacturing
What does fixture assembly at EMAG Production entail?
Complete mechanical and electrical assembly
Including all interfaces to pneumatics, hydraulics, and electrical systems - documented and tested.
Assembly of clamping devices for ECM machines
With extensive expertise in the field of electrochemical machining (ECM), we implement complete clamping solutions - from pre-assembly to final inspection.
Manufacturing and assembly for all machine types
Clamping device assembly is performed irrespective of the application: milling machines, EDM machines, test benches, or custom solutions - we implement your requirements with precision.
Plug-and-play assemblies for test benches
Whether endurance tests or functional tests - EMAG Production assembles complete test bench components to the highest quality standards.
As part of the EMAG group, EMAG Production possesses in-depth expertise in the assembly and integration of complex assemblies. The focus is on:
Clamping device assembly – The complete process chain
At EMAG Production, clamping device assembly means more than just putting parts together – it is the result of a perfectly coordinated process chain in which each subassembly is considered in conjunction with the machine environment, media routing, and control technology.
Customers benefit from:
Cross-site expertise
at the Zerbst and Heubach manufacturing locations
Many years of experience
in assembly for internal and external customer projects
Scalable capacities
for individual assemblies, small-batch production, or mass production
Short response times
and flexible order processing
Real-world application examples
Hydraulically piped clamping fixtures for milling machines
Assembly of complete fixtures, including pressure regulation, sealing technology, and functional testing
Fixtures for ECM applications
Fully assembled clamping systems, tailored for media-guided machining using electrochemical processes
Assembly of test bench subassemblies
Integration of sensory equipment, actuators, and connectivity to test software for industrial endurance or functional testing
Whether you need a prototype or a production solution – EMAG Production is your reliable partner for the assembly of sophisticated chucks and fixture systems. Our commitment: the highest quality, on-time delivery, and technical excellence.
Custom Solutions Start Here
Contact us if you’re looking for a customized solution for your clamping fixture assembly - we’d be happy to provide you with an advisory service.