Chuck Manufacturing at the Highest Level
The demands placed on chucks are high: maximum concentricity, long-lasting quality, and reliable performance in daily production operations. EMAG Production manufactures chucks according to customer specifications – with precision, efficiency, and tailoring to your individual requirements.
Thanks to our high level of vertical integration, state-of-the-art turning and milling centers, and grinding machines with a machining range up to 1000 mm in diameter, comprehensive quality assurance, and our decades of experience in manufacturing precision clamping devices, we are the ideal partner for machine builders who need reliable and precisely fitting workholding technology.
Precision and process reliability for your manufacturing
Our Services in the field of chuck manufacturing
EMAG Production offers everything from a single source:
- Design and development of custom chucks, tailored to the workpiece and machining process
- Machining of base bodies and precision parts using state-of-the-art turning and milling centers
- Assembly of 4-jaw chucks, including alignment, lubrication, and functional testing
- Final inspection using state-of-the-art measurement technology to ensure dimensional accuracy and functionality
- Custom adaptation of the chucks to your existing machines and processes
Our facilities in Zerbst and Heubach are equipped with high-precision machining centers. This enables the production of one-off parts and small batches with consistently high quality.
Small-batch and custom chucks, ranging from simple to highly complex—illustrated here by a 4-jaw chuck.
EMAG offers the design and development of customized clamping solutions. Here is an example of a 4-jaw chuck. This design offers significant advantages due to the even distribution of clamping forces and reduced deformation of the workpiece.
- Minimization of warpage and deformation of sensitive workpieces
- Optimal concentricity and clamping force distribution
- Longer tool life and better machining results
- Reduction in rework
Whether for machining thin-walled workpieces or workpieces with the highest surface finish requirements – the 4-jaw chuck is a technical solution that sustainably increases process reliability and quality in your manufacturing operations.
Center-drive chucks – Manufacturing and assembly
EMAG Production handles the complete machining and assembly of center-drive chucks, including mechanical manufacturing and electrical assembly. Manufacturing is carried out according to customer specifications and drawings. This results in electromechanical assemblies that can be seamlessly integrated into your manufacturing processes.
Your advantage:
EMAG Production as a manufacturing service provider for chucks.
Highest manufacturing precision:
Thanks to state-of-the-art machinery and experienced employees.
Everything under one roof:
From the initial design through machining to final assembly.
Maximum process reliability:
Through comprehensive testing and quality assurance prior to delivery.
Flexibility:
Manufacturing of chucks for various machine types and manufacturers.
Years of experience:
Our chucks are in use in numerous production lines worldwide.
Your Partner for chucks
EMAG Production is your expert partner for precision-machined chucks. Contact us to bring your projects to life efficiently and with a perfect fit.